Mechanical and Energy Absorption Performance of Expanded Perlite Foam-filled Steel Tubes
DOI:
https://doi.org/10.38032/jea.2022.01.004Keywords:
Expanded Perlite, Composite Foam, Foam Filled Tube, Energy Absorption CapacityAbstract
The main objective of this research is to manufacture expanded perlite (EP) foam-filled stainless steel tubes for energy absorption application and to investigate their physical and compressive behavior. Foam-filled steel tubes (FFT) were manufactured by consolidating expanded perlite/sodium silicate composite foam inside the tube. The EP particles of size 5-6 mm were taken for manufacturing FFTs. Two different sodium silicate solution to water (S/W) ratios and three compaction ratios (CR) were the manufacturing parameters of the foams. The manufactured FFTs were characterized for density, yield stress, plateau stress, energy absorption, and energy absorption efficiency. The compression test results showed that the foam filling improved the compressive properties and energy absorption ability of the steel tube significantly. The failure analysis along with the stress-strain curves was also conducted. The change in failure mechanism is found to be the reason for high energy absorption and energy absorption efficiency for high-density foam-filled tubes.
References
Xiao, Z., Fang, J., Sun, G. and Li, Q., 2015. Crashworthiness design for functionally graded foam-filled bumper beam. Advances in Engineering Software, 85, pp.81-95. DOI: https://doi.org/10.1016/j.advengsoft.2015.03.005
Zarei, H.R. and Kröger, M., 2007. Crashworthiness optimization of empty and filled aluminum crash boxes. International Journal of Crashworthiness, 12(3), pp.255-264. DOI: https://doi.org/10.1080/13588260701441159
Abramowicz, W., 2003. Thin-walled structures as impact energy absorbers. Thin-walled structures, 41(2-3), pp.91-107. DOI: https://doi.org/10.1016/S0263-8231(02)00082-4
Kavi, H., Toksoy, A.K. and Guden, M., 2006. Predicting energy absorption in a foam-filled thin-walled aluminum tube based on experimentally determined strengthening coefficient. Materials & design, 27(4), pp.263-269. DOI: https://doi.org/10.1016/j.matdes.2004.10.024
Strano, M., Marra, A., Mussi, V., Goletti, M. and Bocher, P., 2015. Endurance of damping properties of foam-filled tubes. Materials, 8(7), pp.4061-4079. DOI: https://doi.org/10.3390/ma8074061
Strano, M., Villa, A. and Mussi, V., 2013. Design and manufacturing of anti-intrusion bars made of aluminium foam filled tubes. International Journal of Material Forming, 6(1), pp.153-164. DOI: https://doi.org/10.1007/s12289-011-1063-6
Zarei, H.R. and Kröger, M., 2008. Optimization of the foam-filled aluminum tubes for crush box application. Thin-walled Structures, 46(2), pp.214-221. DOI: https://doi.org/10.1016/j.tws.2007.07.016
Cazzola, G.J., Alcalá Fazio, E. and Izquierdo, F.A., 2013. Study of the bending response of metal foam-filled beams applied to enhance the rollover behaviour of coach structures. International Journal of Crashworthiness, 18(6), pp.620-632. DOI: https://doi.org/10.1080/13588265.2013.831516
Ahmad, Z. and Thambiratnam, D.P., 2009. Application of foam-filled conical tubes in enhancing the crashworthiness performance of vehicle protective structures. International Journal of Crashworthiness, 14(4), pp.349-363. DOI: https://doi.org/10.1080/13588260902775041
Aktay, L., Toksoy, A.K. and Güden, M., 2006. Quasi-static axial crushing of extruded polystyrene foam-filled thin-walled aluminum tubes: experimental and numerical analysis. Materials & Design, 27(7), pp.556-565. DOI: https://doi.org/10.1016/j.matdes.2004.12.019
Toksoy, A.K. and Güden, M., 2005. The strengthening effect of polystyrene foam filling in aluminum thin-walled cylindrical tubes. Thin-walled structures, 43(2), pp.333-350. DOI: https://doi.org/10.1016/j.tws.2004.07.007
Meguid, S.A., Attia, M.S. and Monfort, A., 2004. On the crush behaviour of ultralight foam-filled structures. Materials & Design, 25(3), pp.183-189. DOI: https://doi.org/10.1016/j.matdes.2003.10.006
Alia, R.A., Guan, Z., Jones, N. and Cantwell, W.J., 2015. The energy-absorption characteristics of metal tube-reinforced polymer foams. Journal of Sandwich Structures & Materials, 17(1), pp.74-94. DOI: https://doi.org/10.1177/1099636214554597
Arifuzzaman, M.D. and Kim, H.S., 2014, December. Development of new perlite/sodium silicate composites. In International Conference on Mechanical, Industrial and Energy Engineering (ICMIEE), Khulna University of Engineering & Technology, Khulna, Bangladesh.
Shastri, D. and Kim, H.S., 2014. A new consolidation process for expanded perlite particles. Construction and Building Materials, 60, pp.1-7. DOI: https://doi.org/10.1016/j.conbuildmat.2014.02.041
Allameh-Haery, H., Kisi, E. and Fiedler, T., 2017. Novel cellular perlite–epoxy foams: Effect of density on mechanical properties. Journal of Cellular Plastics, 53(4), pp.425-442. DOI: https://doi.org/10.1177/0021955X16652110
Al Abir, A., Faruk, M.O. and Arifuzzaman, M. 2021, December. Novel Expanded Perlite Based Composite using Recycled Expanded Polystyrene for Building Material Applications. In International Conference on Mechanical, Industrial and Energy Engineering (ICMIEE), Khulna University of Engineering & Technology, Khulna, Bangladesh.
Adhikary, P., Arifuzzaman, M. and Kabir, E., 2020. Compressive properties of expanded perlite based particulate composite for the application in building insulation Board. Journal of Engineering Advancements, 1(1), pp.01-05. DOI: https://doi.org/10.38032/jea.2020.01.001
Downloads
Published
- Abstract view249
How to Cite
Issue
Section
License
Copyright (c) 2022 Sadman Shahriar, Md Arifuzzaman, Pranto Karua
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.