Glass & Jute Fiber Composites Pressure Vessel Design and Optimization Using Finite Element Analysis

Authors

  • Zabir Al Nahian Department of Materials Science and Engineering, Khulna University of Engineering & Technology, Khulna-9203, Bangladesh
  • Chaitee Das Department of Materials Science and Engineering, Khulna University of Engineering & Technology, Khulna-9203, Bangladesh
  • Md Mafidul Islam Department of Materials Science and Engineering, Khulna University of Engineering & Technology, Khulna-9203, Bangladesh

DOI:

https://doi.org/10.38032/scse.2025.3.168

Keywords:

Burst Pressure, Abaqus, Glass & Jute Fiber, MSTRS, TSAIW, TSAIH

Abstract

This study focuses on maintaining the structural strength of composite pressure vessels (CPVs) used to store highly pressurized liquids and gases. CPVs are employed across multiple industries to store or transport substances under pressure. They find applications in sectors such as oil & gas, chemicals, and petrochemicals. CPVs offer a significant advantage over traditional metal vessels due to their lighter weight. However, their design, manufacturing, and testing processes require more specialized techniques. This research utilizes finite element analysis (FEA) software, specifically ABAQUS, to perform a design optimization of a CPV. The optimization of the CPV involved considering lamina sequences, thickness variations, and fiber winding angles to determine their impact on the vessel's maximum burst pressure capacity. The CPVs under investigation are constructed from glass fiber and jute fiber, with a specific lay-up configuration of six plies oriented at 0, 45, 60, -45, -60, and 90 degrees. The study investigates several key aspects. Firstly, it examines variations in different types of stresses—such as circumferential, axial, and radial—due to different meshing techniques. Secondly, it analyzes the maximum burst pressure under specific internal pressures. Finally, it applies failure criteria including Maximum stress (MSTRS), Tsai-Wu (TSAIW), and Tsai Hill (TSAIH) to predict the burst strength of the composite pressure vessel. Overall, this work aims to enhance the performance and reliability of CPVs through advanced numerical simulations and testing methodologies, ensuring their suitability for critical applications in demanding environments.

Downloads

Downloads

Downloads

Download data is not yet available.

References

[1] Baley, C. (2002). Analysis of the flax fibres tensile behaviour and analysis of the tensile stiffness increase. Composites Part A: Applied Science and Manufacturing, 33(7), 939-948.

[2] Khalid, M. Y., Al Rashid, A., Arif, Z. U., Ahmed, W., Arshad, H., & Zaidi, A. A. (2021). Natural fiber reinforced composites: Sustainable materials for emerging applications. Results in Engineering, 11, 100263.

[3] Azeem, M., Ya, H. H., Alam, M. A., Kumar, M., Stabla, P., Smolnicki, M., & Mustapha, M. (2022). Application of filament winding technology in composite pressure vessels and challenges: a review. Journal of Energy Storage, 49, 103468.

[4] Mian, H. H., Wang, G., Dar, U. A., & Zhang, W. (2013). Optimization of composite material system and lay-up to achieve minimum weight pressure vessel. Applied Composite Materials, 20, 873-889.

[5] Vasiliev, V. V. (2009). Composite pressure vessels: Design, analysis, and manufacturing. Bull Ridge Corporation.

[6] Park, Y. H., & Sakai, J. (2020). Optimum design of composite pressure vessel structure based on 3-dimensional failure criteria. International Journal of Material Forming, 13(6), 957-965.

[7] Alam, S., Yandek, G., Lee, R. C., & Mabry, J. (2021). A study of residual burst strength of composite over wrapped pressure vessel due to low velocity impact. International Journal of Pressure Vessels and Piping, 194, 104511.

[8] Yousaf, H., & Hamza, M. (2023). Design and analysis of a Composite Pressure Vessel. Authorea Preprints.

[9] Fan, J., & Njuguna, J. (2016). An introduction to lightweight composite materials and their use in transport structures. In Lightweight Composite Structures in Transport (pp. 3-34). Woodhead Publishing.

[10] Regassa, Y., Gari, J., & Lemu, H. G. (2022). Composite overwrapped pressure vessel design optimization using numerical method. Journal of Composites Science, 6(8), 229.

[11] Mian, H. H., Wang, G., Dar, U. A., & Zhang, W. (2013). Optimization of composite material system and lay-up to achieve minimum weight pressure vessel. Applied Composite Materials, 20, 873-889.

[12] Khalid, M. Y., Nasir, M. A., Ali, A., Al Rashid, A., & Khan, M. R. (2020). Experimental and numerical characterization of tensile property of jute/carbon fabric reinforced epoxy hybrid composites. SN Applied Sciences, 2(4), 577.

[13] Islam, M. M., Hossain, M. F., Rana, M. S., & Ferdous, M. S. (2024). Burst pressure prediction of carbon/natural fiber and hybrid composite pressure vessels by theoretical and numerical analysis. Hybrid Advances, 5, 100172.

Published

11.11.2025

How to Cite

[1]
Z. A. Nahian, C. Das, and M. M. Islam, “Glass & Jute Fiber Composites Pressure Vessel Design and Optimization Using Finite Element Analysis ”, SCS:Engineering, vol. 3, pp. 671–676, Nov. 2025, doi: 10.38032/scse.2025.3.168.

Similar Articles

1-10 of 53

You may also start an advanced similarity search for this article.